Case Study: Custom Thick Walled Stainless Steel Tube to Brazil Client: Brazilian Engineering Machinery Manufacturer
Project Background
A leading Brazilian engineering machinery company required non-standard thick-walled 304 stainless steel seamless tubes for critical vehicle components operating in high-stress, corrosive environments. The client sought a supplier capable of producing large diameter stainless steel pipes with ultra-precise dimensions (242 mm OD × 31 mm WT × 6,000 mm length) and rapid delivery.
Thick Walled Stainless Steel Tube Video:
Thick wall Stainless Steel Tube to Brasil Project Background
A leading Brazilian engineering machinery company required non-standard thick-walled 304 stainless steel seamless tubes for critical vehicle components operating in high-stress, corrosive environments. The client sought a supplier capable of producing large diameter stainless steel pipes with ultra-precise dimensions (242 mm OD × 31 mm WT × 6,000 mm length) and rapid delivery.
Thick Walled Stainless Steel Pipe Key Requirements
- Material: 304 stainless steel (non-standard dimensions).
- Quantity: 3 tubes.
- Tolerances: OD ±2 mm, WT ± 5 mm, straightness <0.2%.
- Density: 7.93–8.00 g/cm³ (±1–2%).
- Delivery: 15 days from order confirmation.
Challenges of Thick Walled Stainless Steel Tube to Brazil
- Non-Standard Geometry:
- The heavy-walled stainless steel tube deviated from ASTM A312 standards, requiring custom tooling and hot-rolling adjustments.
- Accelerated Timeline:
- Production and shipping had to be completed within 15 days to avoid client project delays.
- Quality Assurance:
- Ensuring structural integrity for high-pressure applications in Brazil’s humid, chloride-rich coastal regions.
KCM SPECIAL STEEL’s Custom Solution
1. Material & Process Design
- Grade Selection: 304 stainless steel (18% Cr, 8% Ni) for corrosion resistance and weldability.
- Hot Extrusion: Achieved uniform wall thickness (31 mm) and seamless structure.
- Post-Treatment: Pickling, passivation, and precision straightening to meet surface roughness (Ra ≤3.2 μm).
2. Quality Control
3. Logistics
- Production: Completed in 10 days via dedicated non-standard tube line.
- Shipping: Air freight from Shanghai to São Paulo (3 days), with customs pre-clearance.
Client Feedback For Heavy Wall Stainless Steel Pipe
The client provided a glowing testimonial after rigorous inspection:
“KCM’s thick-walled stainless steel tubes met all critical specs, even under tight deadlines. Their expertise in large-diameter stainless steel pipe customization saved our project from costly downtime. We’ll partner with KCM for future heavy-wall tube needs.”
– Carlos Silva, Procurement Director
Post-Delivery Performance
- Zero Defects: Tubes integrated seamlessly into hydraulic systems.
- Corrosion Resistance: No pitting or cracking after 6 months in saline environments.
FAQ Section Thick Walled Stainless Steel Tube to Brazil
1. Why choose 304 stainless steel for thick-walled tubes?
304 stainless offers optimal cost-performance for industrial applications requiring corrosion resistance and strength. Its 8% nickel content ensures durability in humid climates like Brazil’s.
2. Can KCM produce diameters beyond 300 mm?
Yes. Our facilities support heavy-walled stainless steel tubes up to 1020 mm OD with wall thicknesses up to 80 mm.
3. How was the 15-day timeline achieved?
- Pre-negotiated raw material stocks.
- Dedicated non-standard production line.
- Strategic logistics partnerships.
4. What standards compliance?
ASTM A312, EN 10216-5, ASTM A511 and GOST JIS. MTC are available or 3rd Party Inspection is acceptble.
5. Does KCM stock standard-sized thick-walled tubes for urgent orders?
Yes. We maintain inventory for common dimensions (e.g., 219×20mm, 325×25mm) in 304/316L grades. For non-standard sizes like 242×31mm, production can begin within 24 hours after design confirmation. Contact our sales team to check stock availability.
6. What is the minimum order quantity (MOQ) for custom tubes?
KCM accommodates both small-batch prototyping and bulk orders. MOQ starts at 1 tube for non-standard large diameter stainless steel pipes, ideal for R&D or critical repairs.
7. How does KCM ensure precision for heavy-walled tubes?
- CNC-controlled extrusion: Guarantees ± 3mm wall thickness uniformity.
- Laser scanning: Validates OD and straightness (<0.2% deviation).
- Density testing: X-ray diffraction ensures 7.93–8.00 g/cm³ (±1–2%).
8. Can KCM combine custom and standard tubes in one shipment?
Absolutely. We optimize logistics by merging non-standard thick-walled stainless steel tubes with standard inventory items (e.g., flanges, fittings) to reduce costs and lead times.
9. What surface treatments are available?
- Pickling & Passivation: Removes oxide layers and enhances corrosion resistance.
- Polishing: Achieves Ra ≤0.8 μm for sanitary or aesthetic applications.
- Heat Treatment: Stress-relieving for high-pressure environments.
10. How does KCM handle post-delivery quality issues?
We provide a 12-month warranty on material and workmanship. Our team conducts root-cause analysis within 48 hours of notification and offers replacements or refunds if defects are confirmed.
11. Are there restrictions on tube length?
Our mills produce seamless tubes up to 12 meters in length. Longer tubes can be supplied as welded sections (subject to application requirements).
12. Does KCM assist with design optimization?
Yes. Our engineers use FEA (Finite Element Analysis) to recommend cost-effective adjustments, such as reducing wall thickness without compromising strength for heavy-walled stainless steel tubes.
13. What packaging is used for international shipping?
- Wooden crates: For heavy tubes (OD >200mm), with anti-corrosion VCI paper.
- Stretch wrapping: For standard tubes, with edge protectors to prevent dents.
- Custom packaging solutions available for fragile or oversized orders.
14. How does KCM ensure compliance with Brazilian import regulations?
We prepare all required documentation, including COO (Certificate of Origin), Material Test Reports, and ANVISA compliance certificates (for food/pharma-grade tubes).
15. Can KCM supply other stainless steel grades for thick-walled tubes?
Yes. We produce tubes in 316L (marine environments), 321 (high-temperature), Duplex 2205 (high chloride resistance), and super austenitic grades (e.g., 904L).
16. What testing methods validate tube quality?
- Hydrostatic testing: Up to 1.5x working pressure.
- UT (Ultrasonic Testing): Detects internal flaws.
- PMI (Positive Material Identification): Verifies alloy composition.
17. How are pricing and payment terms structured?
- Small orders: Full payment upfront.
- Bulk orders: 30% deposit, 70% before shipment.
- Competitive pricing for thick-walled stainless steel tubes due to in-house billet production.
18. Can KCM replicate tubes from provided samples?
Yes. We reverse-engineer samples using 3D scanning and chemical analysis to reproduce non-standard large diameter stainless steel pipes with identical properties.
19. What industries commonly use KCM’s thick-walled tubes?
- Oil & Gas: Subsea manifolds, risers.
- Chemical Processing: Reactors, heat exchangers.
- Mining: Hydraulic cylinders, slurry transport.
20. How does KCM reduce environmental impact?
- Recycled scrap: 70% of raw material is reused stainless steel.
- Low-emission furnaces: Reduce CO2 output by 25% vs. industry averages.
Conclusion Thick Walled Stainless Steel Tube to Brazil
This project highlights KCM SPECIAL STEEL’s leadership in thick-walled stainless steel tube manufacturing:
- Precision Customization: Non-standard 304 tubes with ±0.5 mm tolerances.
- Speed: 30% faster turnaround than industry benchmarks.
- Global Reach: Seamless delivery to Brazil via optimized supply chains.
By prioritizing innovation and client collaboration, KCM empowers industries worldwide to tackle complex engineering challenges.